Rafael Morais
Angestellt, Senior Engineer - Quality Supervisor, Amvian Automotive
Abschluss: Production Engineer, Universidade do Vale dos Sinos
Straubing, Deutschland
Über mich
Mechanical Technician and Graduated in Production Engineering with over fifteen years of experience in Automotive Industry, working as Quality Engineer and Process Engineer. Experience working on different Manufacturing processes such as Assembly process, Machining process, Stamping process and Welding process. High knowledge on : Lean Manufacturing, VSM, Error Proofing Systems, Troubleshooting, CAPA, Standardized Work, Control Plan, GD&T, VDA6.3, IATF 16949, 8D, APQP, PPAP, FMEA, SPC, QSB, GP12, FIFO, and CQI15. In 2021 awarded by the Camaco-Amvian CEO as TOP EMPLOYEE for reductions in written concerns (78% reduction) as well as in External sorting costs (75% reduction - equating to a cost avoidance of 15.935.70 €).
Werdegang
Berufserfahrung von Rafael Morais
Bis heute 5 Jahre und 11 Monate, seit Juli 2018
Senior Engineer - Quality Supervisor
Amvian Automotive
> SQE leader and responsible for CMM laboratory, C&E laboratory, and incoming goods inspection besides supporting Quality Shop Floor and Customer Assurance on daily routines. > Leadership, development and guidance of employees, assessments, managing hours, vacation plan. >Responsible for adequate labs to meet customer-specific requirements and known standards such as VDA6.3, VDA5, MSA, ISO IATF 16949. > Internal and external audits, risk assessment for potential suppliers following VDA 6.3 requirements.
7 Jahre, Nov. 2010 - Okt. 2017
Welding Process Engineer
Gestamp Automoción
>Development of welding process for vehicle body from design to serial production for a launching program. >Process improvement applying the Lean Manufacturing concept. >Establishing the CAPA in the face customer complaint: defining containment actions, troubleshooting alongside a multidisciplinary team and issuing the 8D report to the Customer. >Manufacturing Process Improvements aiming quality and productivity gain, introducing into the process concepts such as Lean manufacturing, Value Stream Mapping
1 Jahr und 9 Monate, Nov. 2008 - Juli 2010
Process Development Analyst
DHB - Steering Systems
> Project Leader, being responsible for feasibility analysis, development of new equipment, assembly line adequacy ensuring Customer requirements. >Development and refurbishment of machines from design to serial production, elaborating Contact Documents, quotation and visiting Machine Developers national and international. >Try-out and validation of launching products and manufacturing equipment such as EOL test, Assembly and machining.
>Manufacturing Process enhancements taking into consideration: Customers complaint, Quality records in the end of line, time process analysis, SPC and PFMEA. >Development of Error Proofing at manufacturing process and line feed. >Manufacturing and Logistics improvements applying the Lean Manufacturing concept, lay-out changes, production line balancing securing maximum resources efficiency;
2 Jahre und 6 Monate, Apr. 2004 - Sep. 2006
Industrial Process Analyst
DHB
>Active involvement on an expansion project where the company acquired over 40 equipment among: Machining Centers, Assembly Stations and EOL test. >Machines Tryout, Time studies, production line balancing. >Layout conception and design at AutoCAD, quotation, planning and roll out of new layouts.
2 Jahre und 1 Monat, Apr. 2002 - Apr. 2004
Trainee
Midea Group
>Time studies, line balancing and layout modifications. >Projects, which enhanced SETUP condition, Quality and production increasing. > Process certification.
Ausbildung von Rafael Morais
10 Jahre und 2 Monate, Juli 2003 - Aug. 2013
Bachelor of Science in Production Engineering
Universidade do Vale dos Sinos
Focus on Mechanical Engineering. Bachelor's Degree recognized in Germany.
2 Jahre und 11 Monate, Feb. 1999 - Dez. 2001
Technician in Precision Engineering and Design
Centro Tecnológico de Mecânica de Precisão – SENAI CETEMP
Sprachen
Portugiesisch
Muttersprache
Englisch
Fließend
Spanisch
Grundlagen
Deutsch
Grundlagen