Ahsan Ali

 Performing tribology and failure analysis related tasks, assembling data streams from laboratories and preparing technical reports containing actionable conclusions  Advising internal & external customers on the specifications of manufacturing processes and features influencing tribological and oil functional interfaces  Research and contribute to 8D reports and participate in engineering-driven design review meetings  Planning and participating in tribology and lubricating oil-related R&D projects

 Optimization of mechanical and electro-magnetic layout design to achieve variable torque and speed  Installation and testing of the high speed motor on the test bench to evaluate the motor performance  Scripted a Matlab code for bearing lifetime calculation: DIN ISO 281:2010-10 and ISO/TS 16281:2008  Monitored the production and quality of precision motors from magnet assembly to finished product

 Hands on experience with SRV-5, Easy Test Screener (ETS) and Two Disk machines  Tested gear oils compatibility and coating resistance to micro-induced vibrations against Hair pin (in E-Axel) stator  Identified and analyzed the Wear with Laser Optical Interferometer to find the wear rate and wear volume

 Production planning and quality control in engine assembly plant and maximizing ROI: Pareto analysis  Maintaining the quality standards and process control analysis for good production operation: ISO 9001  Implemented the preventive and condition based maintenance task to avoid the machine failures: ISO 13374  Demonstrated excellence in TQM, Poka-Yoke, Kaizen, 5S, CAPEX and Visual control system