Ing. Ajay Rao

-> Masters in Automotive Engineering with 5 years in Team Management, Finite element Analysis to check the durability of components, Product Design & Development, Training & Development, Technical Support and Client Relationship Management. -> Exceptional across various manufacturing processes used in Automobile industry along with understanding of different Automotive Exhaust Systems, Engine components , Automotive electric powertrain and plastic components.

Durability analysis for electric powertrain components by applying various static loads. Modal and Static Analysis of the plastic brackets surrounding the electric motors. Extensively worked on mold plastics. Knowledge of Nastran for NVH purposes

Managing the team of four for simulations (Structural and Thermal) and development of Exhaust System for European OEMs (Passenger and Commercial Vehicles) as per FCM /customer specification or measurement data for design validation. Autonomous design suggestions and recommendations based on output results to program team. Detailed Root cause analysis for the failed components on operation. Technical report preparation and presentation to global stakeholders.

Learnt, studied and experimentally understood the automotive applications

Deep understanding of mechanical domains mostly the physics of Mechanics, thermal, thermodynamics, Design, strength and fatigue of various mechanical components with different shapes, study of different material composition and their manufacturing processes