Akshay Manoj Shahane

Research Project

Additive Manufacturing| Optical Engineering| Embedded Sensors Entwicklung einer intelligenten Orthese mit neuartigem, optischen Sensorsystem - iOrt

Material Analysis | Process Validation Handling industrial projects to conduct material and parameter validations for SLA 3D printing. Printing tensile test samples for characterization of mechanical properties. FTIR analysis of polymers and SLA samples. Evaluation and documentation of the results.

Stereolithography (SLA)| Microfluidics| Process Improvement Topic: Improving the print quality of microfluidic parts on LC display UV 3D printers

Product Design| Rapid Alloy Development (RAD)| Metallographic Analysis| Parameter Study Synopsis: 1. Execution of LPBF build jobs for RAD. 2. Metallographic analysis of LPBF and LMD samples. 3. Documentation of experimental data. 4. Design and fabrication of auxiliary components for in-house machines using FDM technology.

Product Design| Surface Analysis| Parameter Study Topic: Parametric study of the LP process of LPBF Upskin and Downskin surfaces (hot-work steel, 1.2343)

First Project: New Product Development 1. Design Conceptualization and Fabrication of a functional FDM 3D Printer. Second Project: Post Market Quality Developed an Excel-based algorithm (Behavioral Model) to: 1. Forecast the corporate metrics, 2. Propose a plan of action to maintain metrics compliance. 3. Improve the Key Performance Indicators (KPIs). Achieved the best KPIs post-implementation of the algorithm.

Assembly Department| Production Engineering Synopsis: 1. MOSt Sheet preparation for the assembly line of model YE-3. 2. Process planning in chassis line (under-body) of model YE-3.

Boiler House & Power Plant| Paper Machine (PM)| Demineralization (DM) Plant| Coal Testing Lab. Synopsis: Comparative analysis of the Centralized Oil Lubricating System (COL) for PM1 and PM2.

Gained fundamental knowledge of computer-aided modelling and simulation techniques. Skill development in the field of additive manufacturing.