Arun Sukumar

Brown field Project exection with Driving Production Excellence, Lean Transformation, and Large-Scale Team Leadership. Handling whole assembly process start from BIW till vehicle testing. Heading Supply chain operations and Logistics warehouse process Implenting various cost optimisation projects related to Out bound logistics and conversion cost reduction

Driving strategic production planning and execution to align with organizational goals Elevating production performance by monitoring and refining processes Formulating long-term strategies for production and logistics, ensuring alignment with broader business objectives and market realities. Collaborating with senior leadership to shape budgets, forecasts, and resource allocation strategies that support divisional growth and operational resilience.

Developed sourcing strategies to meet quality, cost, and delivery targets while reducing procurement costs. Managed sourcing projects with clear action plans and timelines. Built a reliable supplier base aligned with global category strategies. Led RFI/RFQ and bidding processes, ensuring competitive supplier participation. On boarded suppliers with Supplier Quality teams, strengthening supply chain resilience. Negotiated contracts to optimize pricing, terms, and service levels.

Led end-of-line testing and validation of commercial vehicles, ensuring quality and regulatory compliance. Collaborated with system and engineering teams for seamless new product launches and model changes. Conducted LPA, safety, and quality audits to ensure adherence to Truck Operating System standards. Oversaw implementation of EDMs into production. Developed Job Element Sheets (JES) and Standard Work Instructions (SWI) for optimized assembly line operations.

Achieved consistent production targets (daily/weekly/monthly) while maintaining product quality. Conducted GEMBA walks and led shop floor improvement initiatives to boost productivity. Applied lean manufacturing principles to increase output and eliminate waste. Enhanced operator morale and productivity through team engagement & training. Spearheaded the launch and stabilization of prototype cabins on the conveyor line. Ensured delivery of export cabins, contributing to international order fulfillment.