Balu Sundar

• Development of control engineering concepts for combined heat and power plants, photovoltaic and cogeneration plants with a focus on efficiency and operational reliability. • Planning and integration of measurement and control loops for temperature, pressure, volume flow and energy consumption in P&ID flow diagrams. • Evaluation of thermodynamic and fluid dynamic plant processes through CFD analyses as well as selection of suitable control software (SCADA, OPC UA, IoT) for monitoring and optimization.

• Modelled 25+ 3D components for ventilation systems (circulation pumps, volume flow regulators and pressure relief valves) using RUKON CAD, including airflow simulation for system validation. • Created 15+ technical drawings for heating and sanitary systems, as well as schematic ventilation diagrams in AutoCAD. • Applied relevant standards such as DIN EN 12599 and VDI 6022 for planning, sizing, and design of HVAC systems in public and industrial projects.

• Developed automated test systems for radar sensors and optimized CAN-Bus/Ethernet protocols, increasing data processing efficiency by 20%. • Conducted 50+ thermal radome measurements in anechoic chambers and calibrated Radar test systems for BMW and Daimler. • Analyzed 200+ test results using MATLAB to support hardware-software integration in safety-critical applications.

• Designed 10+ thermoplastic CAD models and 3D Diagnostic prototypes using Fusion 360, reducing development cycles by 15%. • Implemented optical sensor systems and automated calibration solutions, increasing manufacturing precision by 10%. • Validated thermal components through laboratory testing, failure analysis, and design optimization to ensure ISO 13485 compliance.

• Created and optimized 20+ technical drawings in CATIA for injection-molded automotive interior parts, performing mold flow analysis to determine cooling time, temperature, and gate locations, ensuring compliance with GD&T standards. • Conducted peel-off analysis and end-stopper analysis using LS-Dyna software for the car seat slider, reducing production error rate by 25%. • Processed 30+ engineering change requests (ECRs) in the PLM system while ensuring compliance with IATF 16949 standards.