Gheorghe Grosanu

Product development for automotive OEM Instrument Cluster and Central console LCD display module (FHD or 4K) for BMW, Audi, GM, Mini, VW. Align Design with Customer Request, Factory Capabilities and Supplier Capabilities for LC Displays and Touch Panel. Technical Environment: Creo 3.0, Windchill, MS Office, Hexagon PC-DMIS 3D Scanner/Software.

Designing of water management systems for cruise ships.

Senior Design Engineer for large engine components, mining machinery, automotive. Design engineering on collaborative projects for different groups of Caterpillar.

Training a team of engineers in CREO 2 and Teamcenter for the integration project and transition from old CAD platform to CAT system and also from ISO to ANSI. New Product Introduction and redesign for large Hydraulic Mining Shovels components.New design for Large buckets, Heavy upper structure, Under carriage, Counter weights, Truck roller frames, Large welded assemblies. FEA analyses of the redesigned parts in order to optimize the costs, value engineering techniques Creo2, Pro-Mechanica, Teamcenter

Design engineering on collaborative projects for different groups of Caterpillar, Joy Mining machinery and Renault Motion analysis for bulldozer front blade Finite element analyses and redesign for large engine turbocharger support Redesign of the lifting system for mining shuttle car Static, modal and fatigue analyses for engine mount brackets Design of the multisteps stamping devices used in automotive industry ProE Wildfire4, CREO, Inventor, Pro-Mechanica, ANSYS, Catia V5R16

Onsite Caterpillar France SAS: new product introduction and redesign for light-fab Group Products • Design of cabine window locking mechanism • Brackets and fixing devices design Technical Environment: ProE Wildfire4, Teamcenter

Statistical tolerance analysis (STA), tolerance management and stack up analysis • Collaborative projects with Champaign Symulation Center • 772 rear axle/suspension STA • Monarch hinge STA Technical Environment: CETOL 6 SIGMA, Pro/Engineer

Design,research and development of prototype of DEF Injection SCR systems for various app: Electric generators (EPG),Locomotive,Marine Execution and design for large engine after treatment components to meet EPA T4 Interim&Final Regulations.Design engineer for complex engineering design assignments (oxidation catalysts,SCR reactor assemblies,DEF injection and mixing systems).DFMEA validation plans FEA,Collaborate with suppliers,logistics Test cell, Nozzle function test Bench(laboratory)

Statistical tolerance analysis (STA), tolerance management and stack up analysis • 40-50 tone truck planet carrier STA • 972 MWL catalyst LH control pod limit switch STA Technical Environment: CETOL 6 SIGMA, Pro/Engineer

Design engineering and analysis on collaborative projects for different clients • Finite element modal analyses of the fuel line and bracket system • Design of the welding and machining fixtures for trucks, loaders • Conversion of the real part in to electronic file (CAD model) • 3 months training at Champaign Simulation Center IL, USA Technical Environment: ProEngineer, Pro-Mechanica, ANSYS, Catia V5, SolidWORKS, CETOL 6 SIGMA

Design projects for different groups of CAT,Goulds Pump USA, Renault France;conversions of 3D models (castings,plastics,automotive parts,sheet metal) Engine base cover add integrated oil pipe. Failure study and new design for TCS Gear. Modal analysis,frequency interference diagram with engine firing freq. for Tractor Muffler GP and Turbocharger. Static analysis for Monarch II frame;Scraper hood;40 ton Truck frame;brake cooler mount.Meshing automotive body-in-white for crash and static model.

Design and technology of Molds,Stamps,Dies for Automotive Industry; main client: Dacia Renault Molds for injection, thermoforming, blowing), stamps,dies and bending devices, fixing and positioning devices for welding, milling and boring operations,measuring caliber series, all for manufacturing equipment and machines for automotive industry. CAM: CNC program ISO procedures For brief periods in charge to coordinate a 80 people team Delcam PowerMill, PowerShape