Shoaib Iqbal

Thesis Project: Bi-Directional Cam-Follower for Left- and Right-Handed Production Lines • Designed a Solid Edge bi-directional cam-follower system, reducing module changeover time by 60%. • Validated in ANSYS, cutting contact forces by 15% to extend tooling life. • Delivered full design-to-manufacture package with 3D models, drawings, and documentation. • Performed patent analysis covering 150+ patents for risk-free implementation. • Coordinated with experts and contractors throughout the project.

Internship Project: Metal Additive Manufacturing For Development and Refurbishment of Cutting Tools • Developed tool refurbishment strategies using additive manufacturing to extend tooling life by up to 35%, reducing waste and replacement frequency. • Conducted a feasibility study analyzing cost and lifecycle benefits, identifying potential tooling cost savings of approximately 20% annually. • Evaluated LPBF and DMD metal 3D printing technologies for developing five difficult-to-manufacture cutting tools.

• Managed satellite production and mechanical structures per deadlines and material availability. • Led MRR meetings and resolved manufacturing-design conflicts for 40+ electronics housings. • Streamlined manufacturing with payload, platform, and antenna teams. • Evaluated housings via FEA, managed procurement of metals, PDR/CDR docs. • Authored 100+ technical documents and oversaw drawings, inspections, and reports.

• Assisted assembly, integration, and testing of a 300-kg satellite launched to LEO in 2018. • Created 100+ CAD models and drawings for electronics housings. • Conducted qualification testing via Modal, Quasi-static, Sinusoidal, and Random FEA. • Prepared mechanical design docs and supported subsystem teams in PCB interface and electronics housing assembly. • Resolved manufacturing-design conflicts through pre-assembly. • Managed Aluminum and Stainless-Steel inventory.

Note: 1,55 Thesis: Design and Development of a Bidirectional Cam-Follower System for Enabling Both Left- and Right-Handed Operations in Re-orientation Units of Industrial Production Lines Courses: • Agile Requirements Engineering and Digital Transformation • Technology Assessment and Sustainability • Operations Research • Idea Engineering • Strategic Innovation Management • Digital Business Models • Information Retrieval • Industry 4.0

Note: 1.05 Journal publication: Numerical simulation and validation of MWCNT-CFRP hybrid composite structure in lightweight satellite design DOI: https://doi.org/10.1016/j.compstruct.2022.116323 Courses: • Finite Element Analysis • Computer Aided Design • Advanced Stress Analysis • Engineering Design • Mechanical Vibrations • Project Management Framework

Note: 1,80 Courses: • Methods Engineering • Operations Research • Production Management • Computer Aided Manufacturing • Management Information Systems • Advanced Manufacturing Processes • Combustion Engines • Heat Transfer