Marcelo Costa

Angestellt, Head of Operational Excellence, Fresenius Kabi
Frankfurt am Main, Germany

Fähigkeiten und Kenntnisse

Engineering
Energy
Operational Management
Reporting
TPM
Project Management
Project management office
Program Management
Turnaround

Werdegang

Berufserfahrung von Marcelo Costa

  • Current 1 year and 11 months, since Jul 2024

    Head of Operational Excellence

    Fresenius Kabi

    Supported initially by McKinsey, responsible for relaunching global continuous improvement program by developing Site transformation roadmaps and designing FK`s Operating System: - Drive site diagnosis for enabling YOY 3% COGS improvement program until 2027 including development of a healthy pipeline of initiatives (doubled pipeline value in 6 months) - Establish operational excellence organization to deploy business-critical initiatives to transform sites and to ensure focus on execution

  • 1 year and 6 months, Jan 2023 - Jun 2024

    Site Business Excellence & Strategy Head

    Takeda Pharmaceuticals International AG
  • 3 years and 4 months, Sep 2019 - Dec 2022

    Director of TechOps Strategy and PMO

    STADA Arzneimittel AG
  • 2 years and 1 month, Sep 2017 - Sep 2019

    Global Program Leader

    STADA Arzneimittel AG

    Successful turnaround management of EU FMD Program through obtaining stakeholder alignment, establishing project governance, charters and metrics (budget EUR +12M): - 22 sales affiliates, 170 CMOs on boarding, 9k SKUs, 10 plants, IT systems deployment - Post go-live Hypercare, RACI matrix for business handover, Customer Service support Adviser for Russian T&T: strategy, reports, CAR/ bidding (budget EUR 10M)

  • 1 year and 11 months, Nov 2015 - Sep 2017

    Head of Global Production Performance

    STADA Arzneimittel AG

    Working in the central corporate group responsible for Global Projects to support the long-term growth and competitiveness of Stada manufacturing sites in close alignment with global and local functions: -Changeover program in DE, SEE and CIS (reduction of 80%) -New planning processes along with product allocation for the new Packaging Center -Participate in, and support site diagnostics and development of efficiency initiatives and network with other plants to share benchmarks/ good practices.

  • 2 years and 10 months, Jan 2013 - Oct 2015

    Engineering Manager

    Sandoz

    Responsible for local, regional and global initiatives: - Development of Global OEE Guideline and Responsible for OEE Scorecard / Action Plan reporting in EU (5 countries, 10 manufacturing sites) - Divisional leader for Tamper Evident Packing and Sandoz representative of European Generic Association - Local SME expert for Global Asset Care Strategy - Assist in the preparation and review of Capital Appropriation Requests (yearly budget USD 20 MM)

  • 6 years and 5 months, Sep 2006 - Jan 2013

    Process Engineering & Continuous Improvement Coordinator

    Sandoz

    Reporting to Engineering Manager (1 year to Site Head): - in-house TPM Coordinator (Master Plan, Governance) - several production planning, machine efficiency and headcount rationalization projects - blister optimization project - packaging development leader - product cost analysis and BOM and Resources into SAP - Energy Management

  • 2 years and 1 month, Nov 2010 - Nov 2012

    Business Project Manager / Energy Manager

    Sandoz

    Reporting to Industrial Director: - Novartis W&D MES roll-out - technical support for CAPEX definition and CAR approval for modernization and expansion (Production and Utilities) - COGS reduction 2012 leader - Energy Management

  • 2 years and 4 months, Jun 2004 - Sep 2006

    Technical Service Supervisor

    Cardinal Health

    Reporting to Sales Director: - responsible for Technical Costumer Service

  • 9 months, Dec 2002 - Aug 2003

    Utilities/Water System Engineer

    Altana Pharma

    Reporting to the Utilities Supervisor: - responsible for industrial water systems (maintenance and operations)

  • 3 years and 6 months, Jul 1999 - Dec 2002

    Industrial Engineer

    Hoechst Marion Houssel / Aventis Pharma

    Reporting to the Industrial Engineering Manager: - coordination of multidisciplinary groups in small projects - development of occupation and capacity assessments for Manufacturing areas supporting the approbation of investments

Ausbildung von Marcelo Costa

  • 3 years, Jan 2005 - Dec 2007

    Post-Graduation

    Industrial Administration Fundação Vanzolini (PoliUSP)

  • 1 year, Jan 2004 - Dec 2004

    Maintenance Management

    FEI – ABRAMAN (Brazilian Association for Maintenance)

  • 1 year, Jan 2000 - Dec 2000

    Post-Graduation

    Industrial Automation

  • 5 years, Jan 1995 - Dec 1999

    Mechanical Engineering

    FEI – Industrial Engineering College

Sprachen

  • English

    C1 (Fließend)

  • German

    A1-A2 (Grundkenntnisse)

  • Portuguese

    C2 (Verhandlungssicher / Muttersprachlich)

  • Spanish

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