Mohamed Ibrahim

• Maintenance Strategy Development using Six Sigma Team Management tools for the manufacturing team. • Troubleshooting, Repair, Documentation and Reporting for each process. • Budgeting, Resource Allocation, Compliance and Safety applied. • Designed and built automation, PLCs, HMI systems using Siemens and Delta controllers and softwares. • Servo drives, motors, sensors, and automated control systems were used. • BOM, DFM/A, PFMEA, and 8D applied for each Mechanical systems designed.

• Led the mechanical design of renewable energy equipments industry; responsible for designing, sourcing, manufacturing, and testing. • Performed Root Cause Analysis to assess delayed manufacturing times by implementing a fishbone diagram and the 5 Whys. • Improved DFM/ A on subassemblies, reducing BOM costs by 35 %. • Produced part and tooling CAD drawings using SolidWorks and GD&T. • Improved fixture designs by adding self- locating features, reducing CNC setup times by 15%.

• Researched and developed ideas for new projects using Design Thinking. • Planed projects, used Mind-Maps to put deadlines for each project stages. • Proved design support for +10 projects. • Developed and fixed plans. • Communicated with teams to resolve issues.

• Well-maintained CAT 950 GC loader diesel engine and heavy machinery. • Designed assembly process using CAT SIS tool to reduce repairing time by 30%. • Diagnosed existing and potential problems for two engine’s computers using CAT (ET) tool. • Assembled and maintained 200 tractors for agricultural projects.

• Designed parts for weapons using SolidWorks and PTC Crew and reduced a subassembly process time by over 25%. • Performed PFMEA and implemented 8D diagrams to reduce scrap production by 50%, outlined errors in a failure analysis report. • Performed FEA using SolidWorks Simulation to design rocket nozzles. • Machinegun parts manufactured using CAM and CNC, assembly, and QC.

Honor Degree BEng Mechanical Engineering (power)