Ing. Muhammad Affan Qamar

Designed and optimized fermentation, downstream, and extraction processes; performed energy and mass balance calculations. Developed PFDs, P&IDs, and cost models to improve operational efficiency. Conducted CAPEX/OPEX analysis and enhanced cost models to improve operational efficiency and resource management. Analyzed data, generated productivity reports, and supported experiments while developing SOPs, safety protocols, and work instructions.

Gather, analyze, and prepare information on particle engineering technologies. Produce lignin particles, assess quality, and evaluate applicability in target products. Plan, execute, and analyze experimental plans for technological developments. Manage projects, communicate with external providers, plan, design, install, and test pilot-scale equipment. Utilize machine learning tools for particle analysis. Implement real-time monitoring and decision-making. Develop visualization tools using Python.

- Explored solid-liquid mass transfer in porous particles for food technology applications. - Investigated espresso quality with roasted beans, analyzing compression and bulk density based on particle size. - Developed precise experimental methods aligned with theoretical models. - Analyzed solid-state, particle, and powder properties, supporting diverse projects. - Safely operated lab apparatus, contributing to project success with established procedures.

Responsibilities include: - Streamlined batch operations and devised daily production plans for optimal efficiency. - Designed and installed Bulk Epoxy storage system and Silos, enhancing storage capabilities. - Conducted lab testing and pilot-scale production for new products, ensuring precision and scalability. - Implemented robust safety regulations for a secure work environment.

- Managed plant operations, handled emergencies. - Conducted Aspen Plus simulation for urea plant DCS training. - Improved efficiency, managed resources, contributed to Turnaround planning, suggested process optimizations using Visio. - Ensured product quality, prioritized safety, minimized ammonia emissions. - Implemented HSE procedures for personnel, equipment, and environmental safety. - Implemented SAP-based notification system, maintained Daily Progress sheet for accurate record-keeping.

Chemical Reactor Design, Bio-Chemical Engineering, Heat & Mass Transfer, Fluid Dynamics, Fluid Mechanics, Energy Engineering.