Ing. Rushikesh Ghorpade

1. Led end-to-end automation projects internationally and domestically, covering design, NC/PLC programming, third-party device integration, and commissioning for optimized machine performance. 2. Specialized in Siemens systems (S7-1500 to S7-200 PLCs; Sinumerik One, 840Dsl) with expertise in 3rd party integrating to meet precision, safety, and compliance requirements. 3. Developed reusable PLC libraries and comprehensive documentation.

1. Led full-cycle CNC and PLC automation projects, optimizing systems to reduce machine cycle time by 10% and enhance overall efficiency. 2. Designed Siemens CNC (Sinumerik One, 840Dsl) and PLC (S7-1500) solutions with seamless third-party device integration, improving machine performance and reliability. 3. Implemented advanced features like setpoint switchover, sag/droop compensation, and emergency retraction, driving safety improvements and securing repeat business that increased company profits by 20%.

1. Commissioned unique, custom-built machines and optimized Siemens CNC (Sinumerik One, 840Dsl) and PLC (S7-1500) systems with integrated drives and HMI solutions for precise automation performance. 2. Collaborated with and trained OEM machine builders, enabling effective adoption of advanced automation technologies. 3. Provided on-site support and ramp-up assistance, ensuring smooth system handover, reduced startup issues, and high customer satisfaction across domestic and international projects.

1. Performed comprehensive PLC & CNC commissioning, maintenance, and critical troubleshooting, ensuring seamless integration, high uptime, and rapid resolution of operational issues to maximize equipment availability. 2. Collaborated with customers to customize CNC features for improved accuracy and efficiency, while developing clear technical manuals and continuously enhancing skills with the latest CNC innovations

1. Troubleshot and resolved critical issues across a range of machines—including CNC, VMC, HMC, Grinding, Gantry, and SPM—ensuring rapid recovery and minimal production loss. 2. Executed preventive maintenance programs, increasing equipment lifespan, reducing breakdown risk, and maintaining consistent operational efficiency