Sachin Kumar

*Software design, development, testing, validation, and commissioning for PLCs, HMI, IPCs, Station controllers and Robots. *Factory and site acceptance test. *Validation of safety concept and systems. *Automation control system and vendor selection. *Factory software setup for the shop e.g. SCADA, Inventory control system (MFS), Spare part management (FLUX) etc. *Improvement of the process cycle time. *Creation and improvement of Tesla's worldwide control standards.

Development of PLC/NC program of a Gear Hobbing machines.  Development of PLC program for MES system according to customer standards.  Development of GUI like Sinumerik Operate, HMI Advanced and HMI PRO CS/RT.  Customization of Siemens HMI screens by using QT/ C++ Programming.  Commissioning of machines on shop floor and Supporting service engineers.  Pre-acceptance, Final Acceptance, Safety acceptance tests of machines.

 Developed PLC/ HMI program of a Crankshaft balancing machine according to the customer (Volvo Sweden, China) requirements.  Developed program for Gantry system and MES, worked on S7300 safety PLC, Sinamics S120, Sinumerik and HMI PRO CS during the project.  Developed a program for Crankshaft balancing and correction machine according to customer (Kamaz, Russia) requirements.  Worked on S7300 safety PLC, WinCC Flexible, S120 Drives over Profisafe, Festo safety valves etc.

Low-cost Automation Localization of machine parts Complete Process Automation Architecture designing KAIZENs of Process lines to improve productivity and reduction of cycle time YASKAWA, FANUC & KUKA Robots Programming and its interlinking with PLC's SIEMENS, ROCKWELL, MITSUBISHI PLCs/HMIs program development Cognex, Keyence Vision Applications VFDs, Servo Motors Programming

Complete Erection and commissioning of 1200MW Hydro Power Plant :- Karcham-Wangtoo Hydro Electric Project - 1200MW Automation : Siemens PLC's, Complete SCADA System, Complete IT Network. Electrical : All kinds of Wiring in field, All kinds of Sensors.