Santhosh Robert

*Architect LV wiring harness routing in CATIA V6 and CATIA 3D EXPERIENCE per Alliance Engineering Knowledge (AEK) standards,ensuring full compliance with design and safety requirements. *Cut design working hours by 30% by introducing automation and workflow simplification for repetitive harness routing tasks. *Collaborate with suppliers and cross-functional teams to integrate harness brackets and ducts, achieving a 10% reduction in harness cost. *Own supplier 2D drawing validation and author Design.

"Designed electrical harnesses for EV platforms in CATIA V6, ensuring correct integration across multiple vehicle variants. *Managed E/E component packaging in compliance with Power Panel layout requirements and EVSE guidelines. *Cut harness cost by 20% by localizing connectors, terminals, and related components. *Streamlined electrical component libraries, improving design team access and turnaround time. *Supported prototype builds and validation activities during early-stage vehicle development.

*Designed harness routes in CATIA 3D EXPERIENCE for electric buses,ensuring BS VI compliance and variant-specific integration. *Delivered 10% overall cost savings on bus wiring harnesses through targeted cost-reduction initiatives. *Created 2D manufacturing drawings in Capital Harness XC for prototype and production phases. *Led BOM creation, production release documentation. *Authored technical documentation, including user manuals and assembly instructions, improving cross-team communication.

*Performed harness routing design in CATIA 3D EXPERIENCE and AutoCAD, preparing BOMs for Ashok Leyland Trucks & Bus BS VI, TAFE, and PSA projects. *Led supplier cost-reduction meetings on splice optimization and protection changes, achieving 7–8% savings in wiring harness cost. *Produced manufacturing documentation that improved harness build accuracy and efficiency. *Developed custom engineering solutions for unique client requirements.