Suhas C Shekar

• Develop and evaluate COMSOL Multiphysics process models for laser-based processing and photovoltaic manufacturing, linking physical mechanisms, processing conditions, geometry, and measurable outcomes. • Developed a picosecond-laser ablation model for polyimide, predicting opening depth and width; conducted parameter studies and compared model predictions with microscopy-based measurements, with reported prediction accuracy of up to approximately 92%. • Modeled continuous-wave laser separation of silicon

• Built thermo-mechanical COMSOL FEM models of an origami-inspired shape-memory-alloy implant for brain-aneurysm applications, investigating folding and deformation behavior. • Created parametric SolidWorks geometries; studied shape, length, thickness, and deformation using parameter sweeps to guide design optimization. • Used Python for simulation-results analysis and translated the design into fabrication-ready geometry

• Supported perovskite/silicon solar-cell research and nanofabrication process development, including material selection, spin coating, electrode-process workflows, and experimental evaluation. • Operated and maintained UV nanoimprint lithography (UV-NIL) and hot-embossing equipment; adjusted process conditions, troubleshot equipment, and supported repeatable laboratory operation. • Performed optical and structural simulation with ANSYS Lumerical and COMSOL for flexible photonic structures and used model re

o Benchmarked competitive products to assure knowledge of market trends relative to specifications, performance, ride and handling. o Conducted ergonomic studies of competitor products using RULA and REBA analysis. o Developed CAD of various vehicle components and sub systems. o Designed chassis and developed BIW o Carried out FEA analysis of chassis. o Carried out testing of motors performance. o Performed packaging of components and vehicle integration. o Assure vehicle and body structures are optimised f