Toni Sushanth Uppalapati

• Solved a real-world measurement accuracy problem in automotive Li-ion cell diagnostics — developed custom MATLAB signal reconstruction algorithms (Least Squares Wave + FFT) that improved impedance data reliability by 10%, directly supporting Infineon's battery R&D pipeline. • Built a full EIS analysis tool from the ground up, increasing measurement precision by 15% across electrochemical characterization workflows on production-grade Li-ion cells. • Bridged hardware and software through distributed voltag

• Automated a manual dielectric measurement workflow by integrating a custom LabVIEW VI with an LCR meter test bench, collecting capacitance (Cp), dissipation factor (D), and film thickness data at scale. • Built a frequency-dependence analysis tool in LabVIEW that revealed performance correlations across multiple dielectric materials — data used directly for material optimization research. • Delivered actionable characterization insights on dielectric material behavior under varying frequency and thickness

• Achieved 95% mold oscillation accuracy by monitoring and tuning the continuous casting process via HMI — a critical quality benchmark in steel production with direct impact on output quality. • Eliminated a recurring hardware failure by diagnosing faulty SPA cards and upgrading to Pepperl+Fuchs universal cards, restoring seamless operations and minimizing costly downtime. • Improved system reliability by rewriting PLC ladder logic to ensure clean hardware-software integration, reducing unplanned shutdowns