Vaibhav Sayajirao Gharge

Bis 2025, CAE Vehicle Safety, Magna International
Munich, Germany

Skills

crash simulation
Finite Element Analysis (FEA)
Python
Neural Networks
Product Development
Validation
Computer Aided Design (CAD)
Motorsport
Project Management
Mechanical Engineering
Engineering
Design
Numerical Simulation
FEM
Mechanics
ANSA
Altair HyperMesh
Weight reduction
Mathematical Programming
Machine Learning
Abaqus
MatLab
Mathematics
Machine Elements
Thermodynamics
Deep learning

Timeline

Professional experience for Vaibhav Sayajirao Gharge

  • 1 year and 7 months, Dec 2023 - Jun 2025

    CAE Vehicle Safety

    Magna International

    1. Crash Simulations and Vibration Analysis: - Modal Analysis - Frequency Response Analysis - Pulse Simulation - Head Impact Simulation - Stiffness Simulation - Side-Crash Analysis 2. Pedestrian Protection Simulations: - Head Impact - Upper Leg Impact - Lower Leg Impact 3. Low-Speed Crash Analysis: - Pendulum Impact - RCAR Crash

  • 7 months, May 2023 - Nov 2023

    Master Thesis

    AUDI AG

    Studying the possibilities of using machine learning algorithms for prediction of pedestrian crash behavior based on FEM simulations and actual crash tests.

  • 7 months, Nov 2022 - May 2023

    Entwicklung Fußgängerschutz Simulation

    AUDI AG

    Responsibilities: - Developement of Pedestrian crash simulation model for understanding Leg enjury and Head injury criterias such as MCL, ACL, PCL, LCL, Tibia and Femur using PAM Crash. - Post processing the results using Animator tool. - Data Analysis on FEM simulation results. - Developement of Artificial Neural Networks to train on the simulation data and predect enjury criterias. Tools: FEM: PAM Crash, LS-OPT Post-Processing: Animator, Python Data Analysis, ML: Python

  • 3 months, Jun 2022 - Aug 2022

    FEM Vibration Validation

    HELLA GmbH & Co. KGaA, Lippstadt

    Responsibilities- - Creation of models to describe the dynamic behavior of assemblies using the Hyperworks/ABAQUS simulation environment. - Validation of simulation behavior with physical testing and FFT in Hypergraph and Python. - Investigating different approaches to linearizing nonlinear vibration processes (collision, friction, preload) and defining a range of validity. - Creation of a test plan, perform supervised measurements, and then calibration of numerical models.

  • 3 years and 5 months, Aug 2017 - Dec 2020

    Design Engineer

    Kohler Company

    - Design Engineer in Global Faucets Team. - Responsible for New Product Development and Current Product Development Projects Responsibilities: • Modeling & Detail drawing of K&B parts especially Faucets & assemblies as per Kohler WI, USA, China counterpart requirements. • Worked on platform bathtub drain design. • Interacting with KOHLER USA colleagues weekly on the basis of design requirements. • Carried out Bill of Materials, 3D modeling and drafting using CREO software.

  • 1 year and 3 months, Jun 2016 - Aug 2017

    F.E.A. Engineer

    Stallion Motorsport

    Core Team member of FSAE team-stallion Motorsport. C.A.E. lead. Working under Wheel Assembly Department, Brakes Department, Suspension Department, Transmission Department and Aerodynamics department. Responsibile for Analysis of Components of formula student vehicle along with Optimisation, considering factor of safety, fatigue life of components. Sharing the results with cross-functional Team along with Technical justifications and scopes for improvement.

Educational background for Vaibhav Sayajirao Gharge

  • 2 years and 8 months, Apr 2021 - Nov 2023

    M.Sc. Computational Mechanics

    Universität Duisburg-Essen

    The course of Computational Mechanics deals with the calculation & simulation of structural mechanical applications and the modeling of materials. Key areas of applied mechanics such as engineering-orientated material science and their applications in a broad range of fields are part of the study plan. Course Modules: • Linear-Non Linear Finite Element Methods • Analysis of Structures • Computer Language for Engineers (Python, Fortran, C++) • Structural Dynamics • Coupled Problems

  • 3 years, Aug 2014 - Jul 2017

    B.E. Mechanical Engineering

    Savitribai Phule Pune University

    -B.E. First Class with Distinction -Bachelors thesis titled "Reducing the Temperature of Cutting Tool by Using Heat Pipe" Activities and societies: 1) Member of Stallion Motorsport, A Supra SAE India Student Formula Racing Team of Smt. Kashibai Navale college of engineering. Worked as a head of CAE department, having received 1st prize for CAE at SUPRA SAEINDIA 2017 and 1st Prize for Exceptional Engineering Design

  • 3 years, Aug 2011 - Jul 2014

    Mechanical Engineering

    Maharashtra State Board of Technical Education (M.S.B.T.E.)

    Diploma in Mechanical Engineering from D. Y. Patil Prathishthan's Y. B. Patil Polytechnic, Pune Diploma with aggregate 86.93 % - First Class with Distinction Rank- 2nd in 120 Students Diploma thesis titled "Hydraulic Weight Lifting Machine"

Languages

  • English

    Fluent

  • German

    Fluent

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