Ahmad Azem

• Designed and developed mechanical components and assemblies from concept to production using SolidWorks, including CAD modeling, GD&T-compliant 2D manufacturing drawings per DIN/ISO standards, BOM management, Engineering Change Orders (ECO), PDM revision control, and cross-functional coordination with R&D, suppliers, and production teams. • Designed a counter-flow heat exchanger enclosure with dual-inlet/dual-outlet configuration and integrated drainage access — reducing heat exchangers from 4 to 2, cutti

• Led end-to-end introduction of 5+ new machines into production (Serienanlauf), overseeing assembly validation, process optimization, cross-functional coordination, and project management across R&D, production, and quality teams. • Improved testing procedures and validation workflows, reducing machine validation time by ~15% and improving first-pass yield; applied quality assurance checks at each validation milestone. • Developed assembly instructions, production workflows, and detailed BOM structures; ma

• Executed global machine commissioning and installations across Europe and Asia, including site preparation, calibration, on-site technical support, and customer training — completed within ~1 week per site. • Diagnosed and resolved electromechanical issues remotely via after-sales support, reducing machine downtime by ~65%. • Developed testing scripts in C and C# for automated sensor validation, cutting diagnosis time from up to 3 hours to under 10 minutes. • Designed custom jigs and mechanical solutions

Tested systems under customer-like production conditions; applied quality assurance methods and built statistical dashboards to track system performance.

• Led ATP processes, identifying design flaws and improving testing workflows. • Assembled jigs, mechanical components, and wiring based on engineering drawings.

Created 3D models for mold machining in SolidWorks and programmed 3-axis and 5-axis milling paths using SolidCAM; Performed quality control and post-milling validation.

Machine Design, CAD, SolidWorks, Production Process, Engineering Graphics, Thermodynamics, Strength of materials, Static of Rigid Bodies, Rigid Body Dynamics, Fluid Mechanics, Electronics, Programing for Mechanics, Computer Programming C Language, Engineering Software Applications (Matlab).