Bhubesh Balaji

New product development Cross-functional team Idea generation and concept development Development of special process machines - Pneumatic leak pressure test device - Machine design - SolidWorks

Sample preparation Smelting processes Study the influence of Municipal solid waste Incineration Bottom Ash using CaO and Al2O3 as flux for using slag as constructional material avoiding land fills

Recycling of Lithium from Used Batteries, IME Metallurgische Prozesstechnik und Metallrecycling, RWTH Aachen University

• Participate in Design review, Design validation, Product validation and Product release (APQP) • Preparation of PPAP documents and perform sampling according to IATF 16949, VDA 6.3 • Supporting the team on APQP, PPAP and FMEA. Consolidated test data to support PPAP development specifications; investigations of product inconsistencies, and qualification of changes in manufacturing process, PFMEA and Control Plans • Implementation of the process Poka-Yoke • Conduct periodical internal and supplier audits

Design & Development input-Customer samples, specification, CSR, Design/APQP review Design & Development output-Product drawing, PFC, Sequence drawing, FMEA, Control plan, Design & Development review-Timing plan Design & Development verification-FTT, Run report, first off report, Met report, FI report Design & Development validation-PPAP submission, Product sign off Safe launch-Production sign off Worked in OHSAS/EOHS Experience in IATF 16949 and VDA 6.3 Process Audit, Product Audit, System Audit SPC study

The training covered the following topics: Overview of the contents of the chapters in VDA 6.3 Introduction to the process-oriented approach to risk analysis according to the Turtle model Audit process from the audit program to the completion of the audit Planning and conducting a process audit Evaluation scheme of the process audit Code of conduct for process auditors Contents of process elements 1 to 7 Assignment and evaluation of audit findings Audit report, documentation and conclusion

Internal Auditing of Quality Management System based on IATF 16949:2016 Automotive Quality Management System This training includes following topics: 1. Process Approach & Risk Based Thinking 2. IATF 16949:2016 Standard Requirement 3. System Audit - Planning, Execution, Finding Reporting & Closure as per ISO 19011:2018 Guideline

Internal Auditor for Integrated Management System based on ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 This training includes following topics: 1. Process Approach & Risk Based Thinking 2. ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Standard Requirement 3. System Audit - Planning, Execution, Finding Reporting & Closure as per ISO 19011:2018 Guideline

Process Metallurgy and Recycling - Non-Ferrous Metals, Iron and Steel Fabrication Technology of Metals Metallic Materials Physical Metallurgy Materials Chemistry Fundamentals of Corrosion Principles of Corrosion Protection Advanced Corrosion Engineering Corrosion Control in Key Industries

Modelling - 3D Design Validation Project Planning and Management Add - on skills