Bhubesh Balaji

Entwicklung und Optimierung komplexer 3D-CAD-Modelle (SolidWorks) für Baugruppen wie Membran- und Abgasbälge unter GD&T, inkl. FEM/CFD-Analysen (ANSYS, Abaqus) zur Lebensdauersteigerung (+20 %) und Reduktion der Entwicklungszeit (−15 %). Erstellung von Zeichnungen, Stücklisten und DFM/DFA-konformen Unterlagen, Validierung durch Tests (−12 % Nacharbeit). Prozessoptimierung mittels PFMEA, SPC, DOE, Lean/Six Sigma sowie SAP-gestützter Produktionsplanung und NPI-Unterstützung.

New product development Cross-functional team Idea generation and concept development Development of special process machines - Pneumatic leak pressure test device - Machine design - SolidWorks

Sample preparation Smelting processes Study the influence of Municipal solid waste Incineration Bottom Ash using CaO and Al2O3 as flux for using slag as constructional material avoiding land fills

Recycling of Lithium from Used Batteries, IME Metallurgische Prozesstechnik und Metallrecycling, RWTH Aachen University

Konstruktion und Optimierung von Blech-, Rohr-, Bälge- und Schweißbaugruppen für Automotive, Luft- und Raumfahrt. Einsatz von CAD und FEM zur Analyse von Spannungen und Verbesserungspotenzialen. Entwicklung von Vorrichtungen und Werkzeugen, Reduktion von Rüstzeiten um 10%. Erstellung von Arbeits-, Prüf- und Fertigungsplänen. Durchführung von CFD-, Struktur- und thermischen Analysen sowie Prozessoptimierungen, Lean-Methoden, PFMEA und Qualitätssicherung zur Steigerung von Effizienz und Produktlebensdauer.

Design & Development input-Customer samples, specification, CSR, Design/APQP review Design & Development output-Product drawing, PFC, Sequence drawing, FMEA, Control plan, Design & Development review-Timing plan Design & Development verification-FTT, Run report, first off report, Met report, FI report Design & Development validation-PPAP submission, Product sign off Safe launch-Production sign off Worked in OHSAS/EOHS Experience in IATF 16949 and VDA 6.3 Process Audit, Product Audit, System Audit SPC study

The training covered the following topics: Overview of the contents of the chapters in VDA 6.3 Introduction to the process-oriented approach to risk analysis according to the Turtle model Audit process from the audit program to the completion of the audit Planning and conducting a process audit Evaluation scheme of the process audit Code of conduct for process auditors Contents of process elements 1 to 7 Assignment and evaluation of audit findings Audit report, documentation and conclusion

Internal Auditing of Quality Management System based on IATF 16949:2016 Automotive Quality Management System This training includes following topics: 1. Process Approach & Risk Based Thinking 2. IATF 16949:2016 Standard Requirement 3. System Audit - Planning, Execution, Finding Reporting & Closure as per ISO 19011:2018 Guideline

Internal Auditor for Integrated Management System based on ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 This training includes following topics: 1. Process Approach & Risk Based Thinking 2. ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Standard Requirement 3. System Audit - Planning, Execution, Finding Reporting & Closure as per ISO 19011:2018 Guideline

Process Metallurgy and Recycling - Non-Ferrous Metals, Iron and Steel Fabrication Technology of Metals Metallic Materials Physical Metallurgy Materials Chemistry Fundamentals of Corrosion Principles of Corrosion Protection Advanced Corrosion Engineering Corrosion Control in Key Industries

Modelling - 3D Design Validation Project Planning and Management Add - on skills