Kishor Kothule

End-to-end involvement in New Product Development (NPD) for high-precision stainless steel tubes • Prepared and maintained TDC, QAP, and PPAP documentation as per customer requirements • Maintained QMS documentation in line with IATF 16949:2016 and ISO 9001:2015 • Coordinated customer on-site trials and First Article Inspections (FAI) • Handled customer complaints using 8D methodology and root cause analysis • Performed weld inspections and mechanical testing as per ASTM / IS standards

Managed in-process and final inspections for automotive components in a JIT environment. Supervised 15+ quality inspectors. Analyzed rejection data using Pareto and supported 8D actions, achieving 18% PPM reduction. Conducted process and product audits per IATF 16949 and ISO 9001. Participated in DWM to address supplier, internal, and customer quality issues. Performed layout inspections for dimensional accuracy.

Prepared and implemented QAP for welding, sheet metal, paint shop, and tube mill operations. Conducted visual weld inspection, DPT, and weld penetration checks. Performed UTM testing for tensile strength and hardness. Managed incoming inspection and verified MTCs. Supported customer audits and closed non-conformities using 8D. Supervised fabrication inspections as per drawings and GD&T.

Handled incoming inspection of engine components. Coordinated with suppliers on quality issues and corrective actions. Conducted Fitment Trial Runs (FTR) for component validation. Maintained inspection records, MRN clearance, and supplier quality data. Supported smooth production flow through timely quality issue resolution.

Managed incoming inspection of forging, casting, machining, and bought-out parts. Coordinated supplier quality issue resolution using root cause analysis and 8D. Calculated monthly supplier PPM and monitored performance. Managed ECN, feasibility checks, implementation, and PSW collection. Performed SPC and MSA. Maintained QMS documentation per IATF 16949 and ISO 9001. Supported customer audits.