Nishant Rajoria

Developed existing and new parts in accordance with customer-specific requirements for customers and suppliers. Coordinated & supported the internal CFT team to ensure compliance with quality standards as per 3D and 2D technical drawings, testing procedures, and final assembly fitments. Managed customer complaints and quality issues, implementing corrective and preventive actions.

Executed process improvement projects that reduced assembly-line defects and achieved 20-micron interference levels for a complex tool of 24-cavity plastic components. Led a cross-functional team using DMAIC to reduce cycle time by 20%, resulting in significant cost and time savings. Implemented SPC for critical dimensions that resulted in reducing defect rates by 15% to 30% over two years. Streamlined the company’s core business processes through effectively using Enterprise Resource Planning (ERP).

Validated 21 injection moulds along with their fixtures, ensuring compliance with strict OEM approval protocols. Performed in-process and final quality inspection of production parts and monitoring ppm levels for the same. Developed & updated standard operating procedures (SOPs), one-point lessons (OPLs), control plans (CPs), and PFMEA. Maintained records for customer complaints, ECNs, testing results, CAPA, pre-dispatch reports, and NCR. Provided technical training for inspectors in precision measurement.

Resolved more than 30 critical production issues by developing regulated workflows based on RCA findings, increasing overall team productivity by 15%. Trained more than 20 new inspectors on SOPs, resulting in a 20% faster onboarding time. Executed planned process audits against customer specifications, leading to a 30% reduction in non-conformities. Calculated and monitored PPM levels to ensure strict adherence to established quality targets and KPIs. Conducted product testing and maintained their records.

Prepared layout inspection reports based on engineering 2D drawings; conducted joint sample inspections with customers and documented minutes of meetings with defined action plans and closure timelines. Performed CMM inspections on precision manufacturing components, including inserts, lifters, and trial plastic parts. Applied GD&T standards to complex 3D models and reduced manufacturing scrap by 20% through promoted tolerance zones. Managed instrument calibration schedules and maintained accurate records.

Learning part modeling, assembly, and drafting techniques. Understanding industrial standards for drawing reading and manufacturing precision. Mastering 2D drafting and 3D modeling fundamentals. Applying design principles to optimise production efficiency.