Madanan Valliyodan

• Developed and implemented complex simulation models in Siemens Tecnomatix Plant Simulation to optimize assembly lines, achieving a 20% increase in productivity by identifying the best combination of layout design and operator mode • Utilized advanced modeling techniques to simulate real-world scenarios, saving costs associated with physical modeling and testing while ensuring accurate and reliable process improvements

• Designed and constructed new workplaces for optimized material supply and leaner production using the BeeWaTec pipe plugging system and KANBAN control, enhancing efficiency and workflow • Supported the creation and implementation of a Value Stream Map (VSM) and Value Stream Design (VSD) for the entire production and assembly flow of heat meters, resulting in streamlined operations and improved production efficiency

• Optimized working stations to improve efficiency by identifying and implementing solutions that reduced bottlenecks, resulting in a 12.5% increase in production volumes and a 10% reduction in cycle times • Implemented 5S methodologies and participated in Continuous Improvement Process (CIP) and SMED set-up workshops to enhance workplace organization and efficiency • Created maintenance instructions and work instructions to streamline operations