Sairaj Gite

Developed detailed profiles for laser and plasma cutting tailored to Army equipment specifications Engineered precise mechanical component and sub-assembly drawings, ensuring accuracy and compliance with technical standards Created and managed comprehensive Bills of Materials (BOM) for complex assemblies, streamlining production and procurement processes Ensured mechanical designs met production and fabrication standards, effectively reducing potential design-related production issues

Led the design & development of Hyperloop Pod Components using CAD tools (Solidworks). Successfully led end-to-end design process from concept to manufacturing of Suspension System. Conducted Structural Finite Element Analysis (FEA) using Ansys simulation tools to verify and validate design solutions. Conducted testing, interpreted results, and refined designs accordingly. Spearheaded strategic design optimizations, resulting in a 53% reduction in component weight. Engaged in communication with supplier.

Achieved 84% sac hole shape rejection rate reduction via Six Sigma. Applied Root Cause Analysis (RCA) to address collar diameter variation issues, raising Cmk index from 0.47 to 1.68. Reduced manpower requirements by 1.5/day through resolving collar diameter variations. Successfully halted the firewall process, leading to a notable boost in overall productivity. Received training in Manufacturing process and GD&T. Assisted in maintaining production system documentation.