Thiago Costa Teodosio

Mechatronics System Design – Wafer Stage (EXE 5000) Translated product definitions into clear work instructions, reducing errors. Developed diagnostic procedures, tooling, and OCAPs, improving reliability. Reviewed TPD, optimized troubleshooting, and minimized calibration deviations. Led meetings, aligned teams, and provided stakeholder reports. Defined tools and infrastructure for assembly, testing, and service actions.

Advanced Manufacturing Engineering (AME) Developed MSA and DoE studies, improving measurement accuracy and process stability. Integrated operational needs into product design, enhancing manufacturability. Created FMEAs, Control Plans, and work instructions to ensure consistency. Led production industrialization, optimized processes, and improved quality. Conducted feasibility studies, tested monitoring systems, and ensured compliance with IATF standards.

Managed and quoted modification orders for serial life projects. Prepared technical reports and presentations for customer interactions. Followed up on PPAP/APQP to ensure quality and compliance. Processed ECR/ECOs with accurate documentation. Provided technical support to sales, managed order processing, and ensured pricing accuracy. Monitored part numbers in ERP and contributed to cost-saving initiatives, achieving R$2M in savings in 2020.

Monitored manufacturing processes to ensure standards. Developed reports, optimized production, and led improvement projects to maximize yield. Supported Lean Manufacturing, 5S, and factory excellence initiatives. Assisted in root cause analysis and corrective actions. Developed KPI dashboards, provided training, and implemented PDCA cycles. Reduced process variability by 33% and standardized 70% of work instructions.