Bilal Ahmed

* Developed wear assessment criteria for cast iron components, including MTU 12V4000 cylinder heads and die-cut cylinders. * Performed dimensional inspection using a Leitz PMM 866 CMM, Creaform 3D Scanner, and Micro-Epsilon Laser Scanner. * Developed the repair strategy by processing 3D scan data for KUKA robotic deposition welding.

• Supported the development and optimisation of surgical drape products by creating design-oriented CAD drawings using Solid Edge. • Assisted in setting up a new CAD department by testing EdgePLM Compact (by ISAP), identifying and reporting software bugs, and supporting the transition to a live production environment. • Developed a standardised playbook for technical drawings to ensure consistency and quality across the design team.

* Performed quality inspection of engine spare parts, ensuring dimensional accuracy against technical drawings using conventional tools and advanced technologies like Endoscopy and Keyence CMM (IM and XM series). * Developed automated measurement protocols using Keyence systems to streamline the inspection process. * Prepared detailed quality inspection reports and managed documentation in SAP and ELO Digital Office for accurate record-keeping and compliance.

* Designed an apparatus for experiments using Solidworks, ensuring the device's compatibility with Magnetic Resonance Imaging (MRI). * Performed Additive Manufacturing and post-processing on Form 3 SLA 3D printer for rapid prototyping applications. * Procured experimental supplies and materials, including 3D printer resins, pumps, pipes, etc., ensuring timely availability for test experiments.

* Planned multi-layer PCB stack-ups using Frontline InPlan Software according to electrical and mechanical requirements * Communicated with the fabrication house and design engineers to identify potential fabrication challenges and maximise yield based on the fabrication house’s capabilities and processes. * Operated the NetSuite Enterprise Resource Planning (ERP) system for inventory, supply chain, PO alerts, and order management activities.