Muhammad Asif Ilyas

•Worked in project as a Shift Engineer in 6500MT/D cement production facility •Maintained detailed records of commissioning activities, ensuring traceability and accountability. • Achieved 5% cost reduction in refractory installation through diligent supervision and minimized material loss, ensuring efficient project management and cost savings. • Managed material and fuel stock levels in alignment with production plans, ensuring continuous operations

Optimized the process by identifying and eliminating false air infiltration, significantly reducing power consumption by ID fans and enhancing overall energy efficiency. • Worked on sustainability project focusing on reducing CO2 emissions by partially (30%) replacing clinker with calcined clay (LC3). • Researched over 15 articles on calcined clay, contributing significantly to the advancement of sustainable construction materials

Played a pivotal role in successfully commissioning a 72 MT/D LABSA facility, ensuring seamless operations and meeting production targets. • Optimized plant production and raw material consumption through meticulous management of logbooks, ensuring efficient resource utilization and operational excellence. • Executed laboratory experiments to optimize washing powder manufacturing using LABSA, achieving enhanced product efficacy and performance.

I have worked on Life Cycle Assessment for the production of Hydrogen from Ammonia using different impact category on OpenLCA using OpenLCA Nexus database. Moreover plot a graph using python to calculate no of stages for the distillation colour for any feed condition.

Led a final-year project implementing 60,000 MT/A ethylene production from Methanol (MTO Process), including feasibility study, industrial-scale plant simulation using Aspen Hysys, process analysis, material & energy balance determination, equipment design, and cost estimation in order to reduce 40% import of ethylene-based products. Also synthesis paracetamol on laboratory scale