Hayati Kamil Zigen

Selbstständig, Manufacturing & Operational Excellence Professional, Professional Development
Leipzig, Deutschland

Fähigkeiten und Kenntnisse

Operational Excellence
Continuous Improvement
Lean Manufacturing
Lean Six Sigma
Lean Management
Production management
Manufacturing engineering
TPM
Value Stream Mapping
Kaizen
Root Cause Analysis
APQP
FMEA
IATF 16949

Werdegang

Berufserfahrung von Hayati Kamil Zigen

  • Bis heute 1 Jahr und 1 Monat, seit Juni 2025

    Manufacturing & Operational Excellence Professional

    Professional Development

    • Relocation to Germany (Leipzig) • Intensive German language training (B1) • Lean Six Sigma Black Belt certification • Power BI and SQL upskilling

  • 1 Jahr und 7 Monate, Nov. 2023 - Mai 2025

    Project Engineer

    CHIRON Group SE

    • Managed 25 international CNC turnkey projects with a total value exceeding €2 million. • Developed machining concepts including fixture design, tooling selection and CNC programming. • Reduced machining cycle times by up to 30%. • Achieved annual tooling cost savings of approximately €300,000. • Coordinated international customers, suppliers and German headquarters teams.

  • 8 Monate, Apr. 2023 - Nov. 2023

    Production & Process Engineer

    Efatech

    • Coordinated production planning and manufacturing operations. • Managed BOMs, routings and production master data. • Supported new product introduction and engineering changes. • Improved manufacturing workflows and material planning processes.

  • 1 Jahr und 6 Monate, Okt. 2021 - März 2023

    Plant Manager

    Trio Composites

    • Full responsibility for production, quality, maintenance and HSE activities. • Built a CNC machining department from scratch. • Implemented KPI-based performance management systems. • Improved on-time delivery from 70% to 95%. • Reduced customer complaints by 40%.

  • 8 Jahre und 7 Monate, Apr. 2013 - Okt. 2021

    Process Leader / Manufacturing Engineer

    BorgWarner Automotive Systems

    • Led manufacturing processes for a Common Rail production line producing 2.5 million parts annually. • Delivered 12+ Lean Six Sigma projects generating more than €1.5 million in savings. • Led APQP, FMEA and PPAP activities for new product launches. • Increased OEE by 8 percentage points. • Reduced lead times by 35% through TPM and Lean Manufacturing initiatives.

  • 1 Jahr und 10 Monate, Juli 2011 - Apr. 2013

    Production Engineer

    Totomak Machinery

    • Managed CNC manufacturing operations for high-volume automotive production. • Reduced scrap by 30% through SPC implementation and tooling standardization. • Supported international manufacturing transfer projects in Mexico. • Improved process stability and production efficiency.

  • 8 Monate, Dez. 2010 - Juli 2011

    Production Engineer

    Totomak Mexico

Ausbildung von Hayati Kamil Zigen

  • 3 Jahre und 1 Monat, Feb. 2015 - Feb. 2018

    Engineering Management

    İzmir Institute of Technology

  • 5 Jahre und 1 Monat, Aug. 2003 - Aug. 2008

    Mechanical Engineering

    Dokuz Eylül University

Sprachen

  • Englisch

    C1 (Fließend)

  • Türkisch

    C2 (Verhandlungssicher / Muttersprachlich)

  • Deutsch

    A1-A2 (Grundkenntnisse)

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