
Pinto Thomas Chirayath
Skills
Timeline
Professional experience for Pinto Thomas Chirayath
- Current 2 years and 7 months, since Dec 2023
Director - Core Engineering
Martur Fompak International
- 1 year and 7 months, Sep 2021 - Mar 2023
Director Engineering /Quality / CI - Europe region
Henniges Automotive
• Responsible for Product & Process Engineering, Quality, Continuous Improvement and Operational effectiveness for Europe region including global IIOT implementation in EU • Developed and launched complex glass sealings with over €300M in Lifetime sales • Revamped of product & process strategy for EU region • Reduction of scrap with annualized savings of over €3M • Reduced the quality costs by over 30% • > 2 mil$ cost improvement through CI • Extension of 3500 sqm at Poland plant.
- 1 year and 10 months, Nov 2019 - Aug 2021
Director Engineering – Europe Region
Henniges Automotive
• Responsible for Product & Process Engineering including Advance manufacturing and Operational effectiveness for Europe region incl. 3 tech centres including prototyping and testing • Successfully delivered 8 new program launches & 6 significant production location transfers • Implemented Global PLM system Siemens TCe (Team Center) in EU region • OEE improvement from 55% to 78% for GE in German plant • Key Customer interface to Skoda & BMW management and M&A negotiations for German entity
- 3 years and 1 month, Oct 2016 - Oct 2019
Director Engineering
Adient
• Responsible for Structure & Mechanism application Engineering for Non-German OEMs for EMEA region with budget of > 20 mil$ • Leading multinational team of >100 employees from Germany, Slovakia, Italy, France, India, and China Tech centres • Silent launch of 4 global platform frames with lifetime revenue of > 600mil$ with products having 10%-20% weight and cost reductions • Responsible for customer engineering strategies, acquisitions, new product development
• Global customer lead for Renault Nissan PSA and JLR for structure and mechanism group and was responsible for global budget (>10 mil $) and product strategy • Leading multinational team of > 60 employees from Germany, Slovakia, France, India, and US Tech centres. Integrated multi tech centre teams to result oriented single team • Acquired several programs for Renault Nissan, PSA and JLR with lifetime revenue of > 400mil$ • Developed Program execution capability in Slovakia Tech Centre
• Responsible for Structure development for Asia Pacific customers and engineering budget of 4Mn • Developed passive whiplash frame guidelines with 3,3 score in EUNCAP for Toyota Auris • Integrated CRH and Keiper mechanism as first integration product in Kia JD Power frame successfully • Launched "Fingerprint" (Online acoustic measurement for Power frames) in Poland plant
• Responsible for Phase 1-2 Product development for all EU customers • Engineering face of JC in front of customers and Tier 1 suppliers like Lear and Faurecia • Leading multiple projects from different OEMs consists of different requirements simultaneously • Acquired several programs for various customers including green field programs from PSA and Kia
- 3 years and 2 months, Oct 2001 - Nov 2004
Programmer Analyst
Infosys Technologies
• Extensive plastic component, sheet metal design & modelling of foam and seat trims • Involved in the analysis and design of various safety systems of various car models • Systems worked on: Pedestrian safety & Airbag mounting components
- 2 years and 5 months, May 1999 - Sep 2001
Assistant Manager
BPL Limited
• Reverse engineering and design & development of home appliances • Launched Cooking ranges first time indigenously developed in India • Cost reduction of components by continuous improvement of design and process.
Languages
English
C2 (Expert / native speaker)
German
C1 (Fluent)
Malayalam
C2 (Expert / native speaker)
Hindi
B1-B2 (Good)
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