Muhammad Usama Afzal

I led production planning and machining operations, focusing on optimizing material usage, reducing environmental impact, and enhancing sustainability. By applying Lean Manufacturing, 5S, and EHS principles, I achieved significant improvements in material savings, on-time delivery, and operational safety. I developed advanced machining strategies and fixture designs for various products, utilizing FEM simulations, stress analysis, and 3D printing to improve precision, tool life, and cycle time. In addition,

As an Intern Mechanical at Brothers Engineering Works, I was involved in the design, manufacturing, and assembly of impellers, shafts, tools, machines, and material testing setups, including UTM and material laser gun, within the R&D workshop. I ensured all work was ISO-compliant and contributed to meeting project deadlines. I also assisted in planning and inspecting 2D/3D drawings (P&IDs) for vertical roller mill drive components and pumps, focusing on creating resource-efficient, energy-optimized designs