Wagner de Castro Mardegan

Mechanical Engineer specialized in product development, electromechanical systems, and mechanical design for professional lighting, medical devices, and aerospace applications. I have over 20 years of experience in R&D, prototyping, validation, technical documentation, and design transfer to manufacturing. My work combines 3D modeling, thermal analysis, material selection, design for manufacturing, hands-on testing, and close collaboration with electronics, software, production, and supplier teams.

- Development of technically complex projects. - Supervision of those projects from the technical side of the concept to the finished product or serial production. - Development and design of mechanical parts and assemblies with CAD software. - Creating professional manufacturing and assembly drawings of metal and plastic parts. - Construction and testing of prototypes. - Introduction of modern production technologies to increase efficiency and productivity in agile prototype development and production.

- Accompanying extrusion tests - Preparation of equipment assembly procedures - Development of device to aid in the tests

- Mechanical Designer Team Leader, developing new solutions - Systems and components mechanical project, to be manufactured by injection molding, pressure forming, extrusions, sheet metal forming and machining - Deployment experience with technical projects, reports, desktop procedures and guideline creation to end users - Development of medical devices with hardware and software developers - Prototype assembly, functionality and quality testing, documentation and final approval for the launch

- Systems and components mechanical project, to be manufactured by extrusion, sheet metal forming, machining and welding - Development of aerospace and telecommunication products with hardware and software developers - Dynamics and operation vibration tests of ETS Solution (company) - Test configuration and instrumentation through accelerometers

- Responsible for projects in the precision machining - Inspection devices drawing plug gauges “go and no-go gage”, thread plug gauge according to DIN ISO - Control devices project for the automotive industry

- Mechanical project for components and heat treatment devices made of stainless steel to be manufactured by stainless steel casting - Project detailing, production monitoring and technical meetings - Inspection and approval of manufactured components

- Technical support for weighing systems

Intensive German language training in Berlin, focused on improving professional communication and integration into German-speaking engineering environments. Strengthening my ability to collaborate with R&D, product development, manufacturing, supplier, and cross-functional technical teams. During this period, I have also continued updating my technical portfolio and knowledge in mechanical design, electromechanical systems, prototyping, and manufacturing processes.