Dipl.-Ing. Omrane Karim

Angestellt, Process Manager Operations Quality, DRÄXLMAIER Group
Hammam Sousse, Tunisia

Skills

Quality Management
Six Sigma
Lean Management
FMEA
PPAP
VDA 6.3
APQP
Quality Testing
Quality Planning
IATF 16949
8D
Process Audit
Process Analysis
Quality Management Methods
Automotive Core Tools
Test equipment management
Quality Control
Audit
Supplier Management
QMS
Business Processes
Process Optimization
Engineering
Mechanical Engineering
English Language
German
MS Office
Kaizen
Agile Development
Statistical Process Control
Ishikawa diagram
Problem Solving
Team work
Leadership
Creativity
Responsible

Timeline

Professional experience for Omrane Karim

  • Current 2 years, since Apr 2024

    Process Manager Operations Quality

    DRÄXLMAIER Group

    * Define and implement comprehensive business processes leveraging ADONIS systems, methodologies, and technologies * Develop, review, and revise Key Performance Indicators for different quality processes. * Manage Supplier Quality Processes by adjusting the system Audit according to VDA 6.3 * Led initial sampling Processes, integrating PPAP processes, IMDS supplier handling, and data entry. * Supervise and revise the requalification, FMEA, and incoming goods inspection processes.

  • 2 years and 3 months, Jan 2022 - Mar 2024

    Head of Quality Tools and Methods

    DRÄXLMAIER Group

    * Oversee the deployment and optimization of key quality tools (SPC, FMEA, and MSA types) during the live cycle of the new Project Audi EQ6. * Achieved an impressive 25% defect reduction, ensuring flawless production launches and earning a remarkable 95% customer satisfaction * Drive, select, and standardize the quality software systems (SIMENS Qsys, MES report, and IQ-FMEA-L) to track, report, and analyze quality data. * Achieved the best 'QK' Quality Class with the Audi EQ6 project

  • 2 years and 1 month, Nov 2019 - Nov 2021

    Head of Quality Test Equipment

    DRÄXLMAIER Group

    • Led a skilled team of 2 specialists and 7 Quality inspectors. • Managed calibration and maintenance of Test Equipment under accredited standards. • Ensured reliable measurement consistency by meticulously executing various MSA studies. • Validated 8D claims reports, facilitating analysis of underlying issues and implementing corrective measures to enhance customer satisfaction. • Conducted internal audits adhering to VDA 6.3 standards, utilizing SWOT analysis to enhance manufacturing processes.

  • 1 year and 8 months, Apr 2018 - Nov 2019

    Quality Assurance Manager

    LEONI Wiring Systems Tunisia

    Managed complaint processing and executed precise product audits • Oversaw equipment calibration and capability studies • Led updates for FMEA and control plans, conducted attributive MSA studies, and ensured daily process tests, upholding top-notch quality standards. • Presented quality updates to PSA customers, achieving an incident-free record in 2019. • Developed skills within our quality team, managing a group of 3 quality leaders, a project engineer.

  • 4 years and 3 months, May 2011 - Jul 2015

    Senior Quality Engineer

    LEONI Wiring Systems Tunisia

    • Showcased expertise in problem-solving and operational enhancement, consistently delivering exceptional service. • Played a pivotal role in updating project Control plans, collaborating on FMEA updates, and meticulously reviewing PPAP documents. • Led product audits for the MQB project, conducted daily SPC card checks, and guided attributive MSA studies. • Moderated QRQC meetings, effectively managing a team of 8 technicians, 1 engineer, and 20 inspectors.

  • 1 year and 10 months, Jul 2009 - Apr 2011

    Product Quality Engineer

    Kromberg & Schubert Automotive GmbH & Co. KG

    • Demonstrated expertise in quality management, enhancing processes with precision. • Actively evolved product and process FMEA • Efficiently secured VW customer approval through the PPA process. • Excelled in customer complaint management and moderated problem-solving groups. • Monitored daily quality performance, reported to the quality department • Managed a team of 21 quality inspectors in audits and process validation. • Successfully accomplished the KSK Tiguan project Transfer mission

  • 1 year and 2 months, Aug 2007 - Sep 2008

    Development Methods Engineer

    Valeo Lighting Systems

    • Adept project engineer with a focus on technical document preparation and meticulous project oversight. • Piloted initial sample creation and PPAP validation, implementing technical changes for improvement across preseries and serial phases. • Managed FMEA meetings and actively participated in QRQC UAP meetings for comprehensive quality control. • Expert in process validation per specifications, utilizing JPC methods, and supervising process industrialization with suppliers.

Educational background for Omrane Karim

  • 4 years and 10 months, Sep 2002 - Jun 2007

    Mechanical Engineering

    National school of Engineering of sfax

    Electromechanical Engineer certificate

  • 5 years and 10 months, Sep 1996 - Jun 2002

    Technical baccalaureate

    Majida boulila secondary school

    Technical baccalaureate certificate

Languages

  • German

    Basic

  • French

    Fluent

  • English

    Fluent

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