Rafael Morais

> SQE leader and responsible for CMM laboratory, C&E laboratory, and incoming goods inspection besides supporting Quality Shop Floor and Customer Assurance on daily routines. > Leadership, development and guidance of employees, assessments, managing hours, vacation plan. >Responsible for adequate labs to meet customer-specific requirements and known standards such as VDA6.3, VDA5, MSA, ISO IATF 16949. > Internal and external audits, risk assessment for potential suppliers following VDA 6.3 requirements.

>Development of welding process for vehicle body from design to serial production for a launching program. >Process improvement applying the Lean Manufacturing concept. >Establishing the CAPA in the face customer complaint: defining containment actions, troubleshooting alongside a multidisciplinary team and issuing the 8D report to the Customer. >Manufacturing Process Improvements aiming quality and productivity gain, introducing into the process concepts such as Lean manufacturing, Value Stream Mapping

> Project Leader, being responsible for feasibility analysis, development of new equipment, assembly line adequacy ensuring Customer requirements. >Development and refurbishment of machines from design to serial production, elaborating Contact Documents, quotation and visiting Machine Developers national and international. >Try-out and validation of launching products and manufacturing equipment such as EOL test, Assembly and machining.

>Manufacturing Process enhancements taking into consideration: Customers complaint, Quality records in the end of line, time process analysis, SPC and PFMEA. >Development of Error Proofing at manufacturing process and line feed. >Manufacturing and Logistics improvements applying the Lean Manufacturing concept, lay-out changes, production line balancing securing maximum resources efficiency;

>Active involvement on an expansion project where the company acquired over 40 equipment among: Machining Centers, Assembly Stations and EOL test. >Machines Tryout, Time studies, production line balancing. >Layout conception and design at AutoCAD, quotation, planning and roll out of new layouts.

>Time studies, line balancing and layout modifications. >Projects, which enhanced SETUP condition, Quality and production increasing. > Process certification.

Focus on Mechanical Engineering. Bachelor's Degree recognized in Germany.