Rafal Czapla

Bis 2024, Director of Operations EU East, Tenneco
Katowice, Polen

Fähigkeiten und Kenntnisse

5S
Analytical Skills
Change Management
APQP
Coaching & Mentoring
Assembly Processes
Communication
Auditing
Ergonomy
Continuous Improvement
Automotive
FMEA
Continuous Improvement Culture
Budget Management
Contract Management
Footprint planning and management
Leadership
Budgeting
Infrastructural projects
Cost Efficiency
Injection Molding
Lean Manufacturing
Cost Reduction
Customer Satisfaction
ISO/TS 16949
Logistics Management
EHS
Manufacturing
Kaizen
P&L Management
Manufacturing Process Improvement
Kanban
Plant Management
Project Management
KPI Reporting
Multi-Site Operations
Plant reconstruction
Purchasing
Launch Management
Plant Turnarround
Negotiation
Quality Improvement
PPAP
Negotiations
Problem Solving
Quality Management
Strategic Initiatives
Process Automation
Regional Leadership
Operational Efficiency
Strategic Planning
Procurement
Regulatory Compliance
Supplier Quality
Operational Excellence
Production Management
Restructuring
Supply Management
Production Planning
Retail Sales
Talents development
Safety first
Team Building
SAP
Team Development
Waste Reduction
Workplace Safety

Werdegang

Berufserfahrung von Rafal Czapla

  • Bis heute 1 Jahr und 3 Monate, seit Aug. 2025

    Plant Director

    Vesuvius

    • Led business turnaround and transformation of a >900 FTE manufacturing operation. • Defined and deployed a 3-year site strategy aligned with regional and global business objectives. • Delivered one of the largest logistics transformation projects within the site footprint – a new Automated Central Warehouse (11,000 pallet locations) with integrated WMS solution. • Drove organizational redesign, capability development and leadership succession planning. • Established governance model for SQDC, digitali

  • 4 Jahre und 9 Monate, Sep. 2019 - Mai 2024

    Director of Operations EU East

    Tenneco

    Regional management of 6 plants (3 in Poland, 1 in Czechia, 1 in Hungary, 1 in Germany). Total revenue >1B$ Total headcount >3.200 FTE's Products scope: Exhaust systems & components (LV, LCV, CTOH & motorbikes) Main customers: VW Group, Mercedes, BMW, Stellantis, Volvo, JLR, Renault Legal representation of following entities: a) 3 in Poland (Rybnik/Poznan/Stanowice) as Board Member b) 1 in Hungary (Kecskemet) as Managing Director Reporting to VP GM EMEA Strategic Projects Reporting to: Pr

  • 6 Jahre und 9 Monate, Sep. 2017 - Mai 2024

    Plant Manager (Member of the Board)

    Tenneco

    Total revenue >600M$ Total headcount >2.000 FTE's 8x Focused factories (OEM/Aftermarket/OES/Prototyping) + cooperation with local R&D Center (PL) Products scope: Exhaust systems & components (LV, LCV, CTOH & motorbikes) Main customers: VW Group, Mercedes, BMW (Auto & Moto), Stellantis, Volvo, Renault Reporting to Director of Operations EU (East)

  • 2 Jahre und 2 Monate, Aug. 2015 - Sep. 2017

    Operations Manager & Plant Manager deputy

    Tenneco Automotive Polska Sp. z O.O.

    Management of manufacturing, logistic & prototyping departments (8 Focused factories) Total headcount: >1.800 FTE's Products scope: Exhaust systems & components (LV, LCV, CTOH & motorbikes). Main mfg processes: Welding (manual, automated), spun mufflers manufacturing, pipes bending and other processing, surface treatment (polishing, grinding, blasting), assemblies. Reporting to Plant Manager

  • 1 Jahr und 11 Monate, Okt. 2013 - Aug. 2015

    Launch Manager

    Magna Car Top Systems Poland

    Responsible for ramp up of 4 roof system product lines (start up in the same time) a) TPCA (Aygo & PSA models) b) Renault (Twingo & Smart) Main duties: * interface between project team (headquarter) and production plant * leader of plant project team. * coordination of layout preparation, tooling deliveries and instalation * preparation of hirement & training plans * preparation of production plans* & realization control * coordination of control plans & fmea updates * coordination of maintanance

  • 2 Jahre und 6 Monate, März 2013 - Aug. 2015

    EHS Coordinator

    Magna Car Top Systems Poland

    Main duties: * plant supervisor of EH&S activities * internal & external audits preparations * corrective actions introduction coordinator * local safety policy creation (based on law & corporate rules) * supervisor for EHS specialist Reporting to Corporate EHS Leader & Plant Manager

  • 4 Jahre und 3 Monate, Juni 2011 - Aug. 2015

    Plant Manager Deputy

    Magna Car Top Systems Poland

    Main duties: * daily support to plant manager's activities * production planning and hirement control * production proceses optimization * procedures adjustment & optimization * task force team member * audits * scrap costs analysis & reduction * recruitment team member * plant coordination during all absences of Plant Manager

  • 2 Jahre und 5 Monate, Juni 2011 - Okt. 2013

    Change Manager

    Magna Car Top Systems Poland

    Main duties: * management of changes in products (serial production) – from concept point up to serial production introduction * leader of international team (engineering, sales, purchasing, technical/endurance, logistic, quality, controlling) * local Continuous Improvement Process leader * Customer Contact interface MCTS PL to Fiat & Chrysler Reporting to Plant Manager and Change Managers Leader

  • 2 Jahre und 3 Monate, März 2009 - Mai 2011

    Supplier Quality Engineer / Chemical Office

    Fiat Group Purchasing Poland

    SQE responsible for sunroofs (soft tops and hard tops) - gaskets - bumpers - other external moulded parts - fuel pumps Main duties: * production process approval * periodical process re-control * quality problems analysis and solving * logistic problems solving Reporting to SQE Manager (PL) and SQE Team Leader (IT)

  • 2 Jahre und 11 Monate, Mai 2006 - März 2009

    Buyer Specialist

    Fiat Group Purchasing Poland

    Contract Expert / Negotiator / Buyer, for the following components: * Air Bag’s * ECU for Air Bag’s, * Steering Wheels, * Seat Belt’s * Starters, Alternators, Batteries, Turbochargers, Clutches, Fly Wheels, (including tooling) Main duties : * budget management * new car model local coordinator (ramp up) * member of international Purchasing Strategic Team (Italy-Poland-China-India- Turkey) * logistic Support * SAP BW Focal Point (query designer) * procurement procedures Italian to Polish organization Adj

  • 5 Jahre und 2 Monate, März 2001 - Apr. 2006

    Sales Specialist

    ARA Barbara Czapla

    Shoe's wholesale (family business). warehouse management, direct sales (b2b), searching for new customers (b2b)

Ausbildung von Rafal Czapla

  • 3 Jahre und 8 Monate, Okt. 1999 - Mai 2003

    Engineer's degree

    Lodz University of Technology

    The studies covered IT areas (networking, programming, graphics, CAD desing, etc.) and Company Management Principals (production planning/management , logistic, law, strategy building, etc)

Sprachen

  • Polish

    C2 (Verhandlungssicher / Muttersprachlich)

  • Englisch

    C1 (Fließend)

  • Deutsch

    A1-A2 (Grundkenntnisse)

  • Italienisch

    A1-A2 (Grundkenntnisse)

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